Case Studies

Explore AM Saxum Case Studies showcasing real-world engineering solutions, challenges solved, and measurable results for clients.

operational turnaround automotive manufacturing

Operational Turnaround in a High-RiskAutomotive Environment: From $20M to $2MInventory and 30% OEE Improvement in 8Months

Executive Summary A global automotive supplier operating a mid-sized manufacturing facility faced a severe operational crisis, withproduction instability, inventory imbalance, […]

operational excellence in healthcare

Reducing Patient Falls by Over 50%: How Operational Excellence Improved Safety and Avoided $1M+ in Annual Costs

Executive Summary A regional, multi-site healthcare system was experiencing elevated patient fall rates, leading to preventable injuries, increased costs, and […]

operational excellence manufacturing private equity

Operational Excellence in Manufacturing: Rapid EBITDA and Cash Flow Improvement in a PE-Backed Asset

Executive Summary A global manufacturing group, previously backed by a private equity firm, faced operational inefficiencies in a strategically important […]

Lean Six Sigma Transformation Across the Production Value Stream

How a Beverage Manufacturer Achieved $21M in Annual Savings Through Operational Excellence

A Lean Six Sigma Transformation Across the Production Value Stream Executive Summary Client: Global spirits producer (tequila operations)Industry: Beverage manufacturingTransformation […]

Lean Transformation in Hospitality: How Operational Excellence Generated $11.9M

Lean Transformation in Hospitality: How Operational Excellence Generated $11.9M

Executive Summary Hospitality organizations often operate in highly dynamic environments characterized by fluctuating demand, seasonal labor, and complex service delivery […]

Operational Excellence in Manufacturing

Operational Excellence in Manufacturing: Delivering $1.4M in Measurable Financial Impact

How a structured Operational Excellence program generated financial impact equivalent to 27% of payroll in a mid-size manufacturing company. Executive […]

Reducing Hospital Booking Cycle Time by 62%

A hospital in Southwestern Ontario faced significant delays in processing imaging appointment requests. Manual, paper-based systems resulted in lost requisitions, poor communication, and long lead
Lean Six Sigma in Mold Manufacturing: A 23% Profit Increase

Lean Six Sigma in Mold Manufacturing: A 23% Profit Increase

A leading injection blow mold manufacturer in the Greater Toronto Area partnered with us to address high labor costs, recurring overtime, and delayed deliveries. By
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