Plastics & Moldmaking Engineering Solutions

Our Services for the Plastics and Moldmaking Industry in the USA

At AM Saxum, we help plastics manufacturers and moldmakers unlock operational efficiency, eliminate inefficiencies, and drive innovation. Our consulting services include Lean Six Sigma implementation and certification, Operational Excellence programs, and Lean Leadership development, all tailored to the specific challenges of the plastics and moldmaking industries.

These industries face recurring challenges — long setup and changeover times, high scrap and rework rates, inefficient mold maintenance cycles, poor production scheduling, and communication gaps between engineering and production. AM Saxum addresses these issues using proven Lean tools, continuous improvement strategies, and hands-on coaching tailored to your unique operations.

With over 20 years of experience in manufacturing consulting, our Lean transformation programs typically deliver annual savings exceeding 20% of payroll. Collectively, AM Saxum has achieved over $500 million in cost savings for clients. Our client-centric approach ensures minimal disruption to operations, and our local presence in key cities helps reduce implementation costs.
Explore how we can help your business achieve operational excellence and lasting performance improvements.

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Lean Six Sigma Services for the Plastics & Moldmaking Industry

In the plastics and moldmaking sector, common inefficiencies — such as long mold changeover times, excessive scrap and rework, inefficient setups, downtime due to maintenance delays, and poor communication between departments — can significantly impact profitability. At AM Saxum, we help you overcome these challenges through customized Lean Six Sigma solutions that streamline operations and improve performance.

Our services include Lean Six Sigma certification, corporate training, and full-scale Lean Organizational Transformation. These programs are supported by comprehensive Operational Excellence frameworks focused on continuous improvement, leadership development, and performance management. We also provide Lean Leadership development to strengthen team collaboration, change management, and conflict resolution capabilities.

Backed by over 20 years of experience, our consultants bring hands-on knowledge specific to plastics and moldmaking environments. Our Lean programs consistently deliver annual savings exceeding 20% of payroll, while enhancing EBITDA, cash flow, and company value. With a strong local presence, AM Saxum reduces implementation costs and minimizes disruption to your daily operations.

Discover how AM Saxum can help elevate operational performance and drive measurable results in plastics and moldmaking.

Operational Excellence and Lean Leadership for the Plastics and Moldmaking Industry

At AM Saxum, we help plastics and moldmaking manufacturers overcome critical inefficiencies — from long cycle times and excess inventory to equipment downtime, high scrap rates, and siloed communication. Our Operational Excellence and Lean Leadership programs are designed specifically for the manufacturing sector, delivering measurable improvements that drive long-term success.

With over 20 years of experience and more than $500 million in client cost savings, our industry-specialized consultants apply Lean Six Sigma expertise and leadership development to address both technical and cultural challenges. We help manufacturers implement continuous improvement manufacturing strategies, optimize workflows, and align leadership with strategic objectives — reducing costs, improving cash flow, and boosting EBITDA. Our Lean Leadership in manufacturing — including team building, change management, and conflict resolution — empowers your workforce to break down silos, increase accountability, and create a culture of innovation. With consultants based in key cities, AM Saxum ensures minimal disruption and maximum impact. Partner with AM Saxum to unlock manufacturing operational excellence, drive manufacturing process improvement, and achieve sustainable, competitive growth.

20% + Annual Cost Savings

Typically exceeding 20% of total payroll

Driving Value Through Increased Cash Flow

Via reduced operational costs and increased efficiency

$500M+
Costs Saved

Delivered to clients across various sectors

Industry Specialized
Expertise

Lean consultants with hands-on cross-industry experience

Proven Experience

With over 20 years of success in business transformation, we offer a solid track record of delivering sustainable results.

Local Experts
Across Key Cities

Minimizing travel and lodging expenses for clients

Transform Your Business Today

What Our Clients Say

FAQ

Does AM Saxum provide on-site Lean Six Sigma training and certification?

Yes — for businesses, not for individuals.
We offer tailored on-site Lean Six Sigma training and certification programs exclusively for companies. Our training is designed to address real operational challenges within your organization and is delivered by experienced consultants with hands-on industry expertise. At this time, we do not offer individual or public courses for private learners.

Any organization, across all industries — for-profit and non-profit.
Whether you’re in manufacturing, technology, healthcare, professional services, hospitality, government, or the public sector, your organization can benefit from our expertise in Lean Six Sigma, operational excellence, and leadership development. We work with organizations of all sizes to deliver measurable improvements in performance, efficiency, and competitiveness.

Yes.
We specialize in designing and implementing Lean transformation initiatives that help organizations streamline operations, reduce costs, and build sustainable performance improvements. Our consultants bring deep industry experience and a practical, hands-on approach to drive real results.

Project timelines vary depending on the scope and complexity, but many initiatives show measurable improvements within 3 to 6 months. We work closely with your team to design a phased, tailored approach that delivers quick wins while building long-term capabilities.

Not at all.
We work with businesses of all sizes — from small and mid-sized enterprises (SMEs) to large corporations. Whether you’re a growing company aiming to scale more efficiently or a mature organization focused on improving profitability, our solutions are customized to fit your needs.

If your company is facing challenges like rising costs, process inefficiencies, customer complaints, or leadership gaps, it’s likely ready for Lean or operational excellence initiatives. We offer a free initial consultation to assess your needs and recommend the right approach.

AM Saxum provides Lean Six Sigma, operational excellence, and leadership consulting services across the USA. With consultants strategically located in key regions, we deliver personalized, on-site support while keeping travel costs low.

Our targeted regions include:
StateCity
CaliforniaLos Angeles
San Francisco
San Diego
San Jose
Sacramento
Fresno
WashingtonSeattle
UtahSalt Lake City
NevadaLas Vegas
OregonPortland
ArizonaTucson
ArizonaPhoenix
WyomingCheyenne
ColoradoDenver
StateCity
IllinoisChicago
Aurora
Naperville
Rockford
Joliet
MichiganDetroit
Grand Rapids
Lansing
Ann Arbor
Flint
Saginaw
OhioCleveland
Cincinnati
Columbus
Akron
Toledo
StateCity
New YorkNew York City
Buffalo
Rochester
Albany
Syracuse
MassachusettsBoston
New JerseyNewark
ConnecticutHartford
PennsylvaniaPittsburgh
StateCity
TexasHouston
Dallas
Austin
San Antonio
Fort Worth
FloridaMiami
Orlando
Tampa
Jacksonville
Fort Lauderdale
West Pal Beach
GeorgiaAtlanta
Augusta
Savannah
Columbus
Macon
North CarolinaCharlotte
Even if your city or state isn’t listed here, rest assured — we support clients nationwide, including in smaller cities and rural areas. Wherever your organization is located in the USA, AM Saxum is ready to help you achieve operational excellence and drive lasting performance improvements.
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