Manufacturing Engineering Solutions

Our Services for the Manufacturing Industry in the USA

At AM Saxum, we specialize in delivering measurable results for manufacturers through a unique blend of Lean Six Sigma consulting, Operational Excellence programs, and Lean Leadership development. With over 20 years of cross-industry experience and a proven track record in the manufacturing sector, our consultants bring hands-on expertise to help eliminate inefficiencies, boost productivity, and create lasting value.

Whether you’re facing challenges like long changeover times, excessive scrap, or process variability, our Lean transformation approach consistently delivers savings that often exceed 20% of company payroll. Across all engagements, AM Saxum has achieved over $500 million in cost savings for clients. Our client-centric approach minimizes operational disruption so your internal team stays focused on productivity while we guide the improvement journey. With consultants based in key cities, we ensure cost-effective delivery and faster implementation. From continuous improvement and process optimization to team engagement and strategic alignment, AM Saxum is your trusted partner in manufacturing operational excellence. This page includes dedicated sub-sections for key manufacturing industries such as Plastics & Moldmaking, Tool & Die, Automotive, Aerospace, Chemicals, Textile, Machinery & Equipment, Food & Beverages, and Other Manufacturing. Explore our industry-specific pages to see how AM Saxum can help your manufacturing business drive transformation and achieve sustainable growth.

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Lean Six Sigma Accredited Training Providers in the USA

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Plastics & Moldmaking

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Tool & Die

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Automotive

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Aerospace

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Chemicals

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Textile

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Machinery & Equipment

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Food & Beverages

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Pharmaceuticals & Biotech

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Other Manufacturing

Lean Six Sigma Services for the Manufacturing Sector

Manufacturers today face persistent operational challenges — excessive downtime, long changeover times, overproduction, inventory mismanagement, and communication breakdowns across departments. At AM Saxum, our Lean Six Sigma consulting services are purpose-built to address these issues and deliver measurable, long-term improvements.

Our customized programs include Lean Six Sigma certification, corporate training, Lean transformation, and comprehensive operational excellence frameworks. We help manufacturers streamline workflows, reduce inefficiencies, and foster a culture of continuous improvement. Our Lean Leadership development — from team building to change management — ensures employee engagement becomes a catalyst for sustainable change. With over 20 years of Lean transformation experience, our consultants offer hands-on, cross-industry expertise and a local presence that reduces travel and implementation costs. Clients routinely achieve annual cost savings exceeding 20% of payroll, while also increasing EBITDA, cash flow, and company value. Discover how AM Saxum’s Lean consultants can elevate your manufacturing performance and unlock long-term operational efficiency.

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Operational Excellence and Lean Leadership for the Manufacturing Sector

At AM Saxum, we help manufacturers tackle persistent inefficiencies — from production bottlenecks and excess inventory to downtime, quality issues, and siloed communication. Our Operational Excellence and Lean Leadership programs are tailored to the unique demands of the manufacturing sector, delivering measurable improvements that drive long-term success. With over 20 years of experience and $500M+ in cost savings delivered, our industry-specialized consultants combine Lean Six Sigma expertise with leadership development to address both technical and cultural challenges.

We guide manufacturers in implementing continuous improvement, optimizing workflows, and aligning strategy with day-to-day operations — helping reduce costs, improve cash flow, and boost EBITDA. Our Lean Leadership services — including team building, change management, and conflict resolution — empower your workforce to break down silos, increase accountability, and foster a culture of innovation. With local consultants based in key cities, AM Saxum ensures minimal disruption and maximum impact. Partner with AM Saxum to achieve manufacturing operational excellence, strengthen competitiveness, and unlock sustainable growth.

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20% + Annual Cost Savings

Typically exceeding 20% of total payroll

Driving Value Through Increased Cash Flow

Via reduced operational costs and increased efficiency

$500M+
Costs Saved

Delivered to clients across various sectors

Industry Specialized
Expertise

Lean consultants with hands-on cross-industry experience

Proven Experience

With over 20 years of success in business transformation, we offer a solid track record of delivering sustainable results.

Local Experts
Across Key Cities

Minimizing travel and lodging expenses for clients

Transform Your Business Today

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What Our Clients Say

“Working with AM Saxum was a turning point for our operations. Their team conducted a comprehensive flow analysis of our plant and helped us redesign our layout using Lean Six Sigma principles. We also received on-site Yellow Belt training, which empowered our team to take an active role in the improvement process. As a metal stamping manufacturer, we greatly benefited from their deep industry insight—resulting in a 55% reduction in internal transportation within our facility and a major gain in efficiency. Their structured methodology and practical recommendations directly boosted our productivity and positioned us to better serve our clients. I highly recommend AM Saxum to any manufacturer looking to reduce waste and elevate operational performance.”
<b> - Mo-D,</b> VP of Operations
- Mo-D, VP of OperationsLA Metal Stamping Co.
https://www.lametalstamping.com/
“Working with Henry was an incredibly valuable experience for our tequila production team. What began as a Lean Six Sigma Green Belt training quickly evolved into a full Lean transformation initiative. With Henry’s coaching, we were able to reduce the agave cooking cycle time and streamline the entire production process, from loading to downloading the ovens. His support helped us identify opportunities to eliminate non-value-added activities, improve process consistency, and increase daily output significantly. Henry’s hands-on approach, practical tools, and deep understanding of operational challenges made a real difference. Beyond the technical results, he helped us build confidence in our team’s ability to drive continuous improvement. His guidance was instrumental in achieving a more stable, efficient, and responsive process.”
<b>- Vilma Martinez</b>, Distillate Business Manager
- Vilma Martinez, Distillate Business ManagerGrupo Solave
https://gruposolave.com/
"Henry’s support was key in helping us tackle a persistent quality issue in our aging and packaging process at Diageo, a global leader in premium alcoholic beverages. We were facing product rejections due to slight deviations in alcohol content. Through a structured Lean Six Sigma approach, Henry helped us map the entire process, identify sources of alcohol loss, and implement corrective actions. One of the most significant breakthroughs was automating our pumping system, which reduced manual errors and stabilized our process. His coaching was thorough, data-driven, and perfectly aligned with our operational realities. Beyond solving a technical issue, Henry fostered a proactive, analytical culture that has delivered measurable improvements across our operations. His involvement has been a major factor in our success."
<b>Adolfo Gonzalez </b>, Category Manager
Adolfo Gonzalez , Category ManagerDiageo plc
https://www.diageo.com/en
“Henry played a key role in helping us improve the efficiency of our extraction process in our tequila operations. With his guidance, we were able to significantly reduce the amount of residual sugar left in the agave fiber during milling, which led to measurable gains in tequila yield per batch. His coaching was hands-on, methodical, and tailored to our operational environment. He helped us analyze process variation, identify root causes, and implement improvements that didn’t require immediate capital investment—just better use of data and tools. Thanks to Henry’s support, we moved from project definition through implementation and control with confidence, and the results were not only recognized internally but also approved by our finance team. His approach made Lean Six Sigma practical and effective for our team on the ground.”
<b>Teresa Flores</b>, Liquid/Blending Superintendent
Teresa Flores, Liquid/Blending SuperintendentCampari Group
https://www.camparigroup.com/en
“As the CFO of Peter and Paul’s Hospitality Group, I've seen the significant impact AM Saxum has had on our operations. Their Lean transformation initiatives have helped us identify inefficiencies and streamline processes across our organization, including catering, events, retail, and sales. What sets AM Saxum apart is its ability to tailor Lean methodologies to our diverse business models. They’ve optimized inventory at Peter and Paul’s Gifts, digitized operations at Paramount, and established hotel operations at Eaton Hall Country Inn and Spa, all while aligning results with our strategic goals. Their data-driven approach fosters a cultural shift towards continuous improvement, enhancing our operational control as we grow in a competitive market. AM Saxum has become a trusted partner in our evolution, and I’m excited about our future collaboration.”
<b>Anil Dash</b>, CFO
Anil Dash, CFOPeter & Paul Hospitality Group
https://www.bypeterandpauls.com/
“Implementing an Operational Excellence program with AM Saxum was a pivotal step for Universal Event Space in the hospitality and entertainment industry. Their deep understanding of Lean Six Sigma—and how to apply it effectively within our sector—helped us adopt practical tools, most notably 5S, to streamline our workplace organization. By reducing the time staff spent searching for setup materials and expanding our kitchen storage space, we realized substantial labor savings and gained enhanced purchasing power to buy in bulk at lower prices. AM Saxum’s hands-on approach and proven experience in business transformation delivered significant cost savings and drove us toward greater operational efficiency. Their support has been a game changer for our event services, setting us on a path of continuous improvement and value creation.”
<b>Fabián Ramirez</b>, General Manager
Fabián Ramirez, General ManagerUniversal Event Space
https://universal.bypeterandpauls.com/
“Implementing an Operational Excellence program with AM Saxum was a pivotal step for Universal Event Space in the hospitality and entertainment industry. Their deep understanding of Lean Six Sigma—and how to apply it effectively within our sector—helped us adopt practical tools, most notably 5S, to streamline our workplace organization. By reducing the time staff spent searching for setup materials and expanding our kitchen storage space, we realized substantial labor savings and gained enhanced purchasing power to buy in bulk at lower prices. AM Saxum’s hands-on approach and proven experience in business transformation delivered significant cost savings and drove us toward greater operational efficiency. Their support has been a game changer for our event services, setting us on a path of continuous improvement and value creation.”
<b>Jacob Park</b>, General Manager
Jacob Park, General ManagerEaton Hall Country Inn & Spa https://eatonhall.bypeterandpauls.com/
“Partnering with AM Saxum was a turning point for our operations. Their Lean transformation approach helped us uncover and fix long-standing inefficiencies in our kitchen, catering, and staffing processes. Through a combination of staff training, system redesign, and practical Lean tools, we were able to eliminate manual processes, reduce labor waste, and improve communication across departments. One of the most impactful changes was the integration of visual tools and automation into our CRM system—this drastically reduced errors in the kitchen, streamlined the quoting process in catering, and brought consistency to our event staffing. The overall impact has been substantial, resulting in faster turnaround times, improved team coordination, and a more scalable, guest-focused operation. AM Saxum didn’t just deliver recommendations—they worked closely with our team to implement lasting improvements. I would highly recommend them to any service-oriented business looking to optimize their operations and enhance team performance.”
<b>Mario Savo</b>, General Manager
Mario Savo, General ManagerParamount Event Space
https://paramount.bypeterandpauls.com/
“AM Saxum delivered a Lean transformation that went far beyond our expectations. Through a combination of Green Belt training and hands-on coaching, they helped us identify and address inefficiencies across production, roto molding, processing (recycling), shipping, and even our front-office workflows. Their team introduced powerful tools like 5S, SMED, and visual workplace systems, which immediately improved our changeover times, reduced scrap and rework, and helped streamline communication across departments. Just as importantly, their approach engaged our employees in the improvement process—giving them the skills and confidence to lead change from within. What impressed me most was the practicality of AM Saxum’s solutions. They didn’t just give us ideas—they gave us implementable systems that are already showing results. I would strongly recommend AM Saxum to any manufacturer looking to increase efficiency, reduce waste, and build a stronger, more agile organization.”
<b>Elizabeth Cunningham</b>, VP of Operations
Elizabeth Cunningham, VP of OperationsRescraft Plastics Inc.
https://www.rescraft.com/
“AM Saxum’s Green Belt training and project coaching made a significant impact on our operations at ADS. As part of the program, I led a project focused on reducing defects in our pipe extrusion process. With AM Saxum’s support, we applied Lean Six Sigma tools to get to the root cause—which was traced back to inadequate cooling from our chiller system. Their structured guidance throughout the root cause analysis helped us identify the issue and implement meaningful corrective actions. The result was a measurable improvement in product quality and a stronger internal capability to solve complex operational problems. I highly recommend AM Saxum to any organization seeking to drive performance improvement through practical Lean Six Sigma applications.”
<b>Carlos Samaniego</b>, Quality Assurance Manager
Carlos Samaniego, Quality Assurance ManagerAdvance Drainage Systems Inc.
https://www.adspipe.com/
“I’ve had the opportunity to review AM Saxum’s Green Belt training program, and I was genuinely impressed by its clarity, structure, and real-world applicability. The content strikes an excellent balance between Lean Six Sigma theory and practical tools that teams can use immediately on the shop floor or in office environments. What sets AM Saxum’s training apart is how accessible and actionable it is. The program doesn’t just teach concepts—it equips professionals to lead meaningful improvement projects and deliver measurable results. For any organization looking to build internal capability in process improvement, this training is a strong investment.”
<b>Celso Silva</b>, Operations Excellence Manager
Celso Silva, Operations Excellence ManagerAir Canada
https://www.aircanada.com/
“I found the Lean Six Sigma course, offered by Henry, to be a very informative program that allowed me to gain a clear understanding of the broad range of continuous improvement concepts. The course provided many useful tools to assist in our current roles and practical examples in which they could be applied.”
<b>Brian Downard</b>, Senior Total Rewards Analyst
Brian Downard, Senior Total Rewards AnalystSCI Group Inc
“I attended Henry’s Lean Six Sigma training which was very structured and well laid out. I liked the examples supporting the methodology that allowed for better understanding. The individual project was an excellent way of putting what I learned into practice. Even better, I was able to relate my learning to an actual situation at work. Henry acted in the capacity of mentor, teacher, as well as very professional in his approach.”
<b>Reshma Aziz</b>, Finance Analyst
Reshma Aziz, Finance AnalystPepsiCo Foods Canada
“Henry is a skilled facilitator who provided us with incredibly detailed and valuable Lean Six Sigma training. By sharing his years of multi-industry experience and practical examples and exercises, he helped sharpen my ‘continuous improvement’ skills and really boosted my confidence to pursue my Black Belt.”
<b>Albert Masih</b>, Human Resources
Albert Masih, Human ResourcesRegion of Peel
https://peelregion.idoxs.ca/
“You’re in good hands! Henry’s instructional materials are thorough and designed to meet the needs of his clients. His courses are interactive and collaborative which keep students engaged while still developing strong competencies in areas such as Lean Six Sigma.”
<b>Suzanna Elmazi</b>, Curriculum Support Officer Management
Suzanna Elmazi, Curriculum Support Officer ManagementUniversity of Toronto
“Mike’s ongoing personal training programs and communication skills are the main reason why Enviroshake has achieved continuous success over many years. He has a unique, natural ability to communicate effectively with all our employees. Top management and plant employees are motivated to adhere to the stringent quality systems essential for any company’s success.”
<b>Patrick Smith</b>, President
Patrick Smith, PresidentEnviroshake
https://www.enviroshake.com/
“Mike’s courses, his vast training experience and knowledge have been extremely effective. Our company continues to grow and our employees are more motivated and engaged in their responsibilities. We endorse Mike and his team.”
<b>Peter Tran</b>, Sr. Quality and Development Manager
Peter Tran, Sr. Quality and Development ManagerBlanco
“Thank you Mike for training our employees to achieve certification to the ISO:9001:2015 standard. Because of your team’s enthusiasm and dynamic training sessions, we exceeded our goals.”
<b>Abbas Talebi</b>, CEO
Abbas Talebi, CEOPolyten
“Working with AM Saxum helped us take a major step forward—not only operationally, but strategically. Our company had grown over the years with a large and diverse product offering, but that variety had created complexity in production, inventory, and customer experience. Through their Lean transformation and strategy optimization process, AM Saxum helped us simplify our product portfolio, streamline operations, and improve service quality. They guided us in making data-driven decisions that reduced inefficiencies and aligned our business model with future growth opportunities. The training and coaching provided to our team empowered us to think differently and embrace change with confidence. We’re now better positioned to scale, improve customer satisfaction, and explore new markets with a stronger, more agile structure. I highly recommend AM Saxum to any organization looking to sharpen their strategy and elevate their performance.”
<b>Jessica Tarasco</b>, General Manager
Jessica Tarasco, General Manager Peter & Paul's Gifts
https://peterandpaulsgifts.com/

FAQ

Does AM Saxum provide on-site Lean Six Sigma training and certification?

Yes — for businesses, not for individuals.
We offer tailored on-site Lean Six Sigma training and certification programs exclusively for companies. Our training is designed to address real operational challenges within your organization and is delivered by experienced consultants with hands-on industry expertise. At this time, we do not offer individual or public courses for private learners.

Any organization, across all industries — for-profit and non-profit.
Whether you’re in manufacturing, technology, healthcare, professional services, hospitality, government, or the public sector, your organization can benefit from our expertise in Lean Six Sigma, operational excellence, and leadership development. We work with organizations of all sizes to deliver measurable improvements in performance, efficiency, and competitiveness.

Yes.
We specialize in designing and implementing Lean transformation initiatives that help organizations streamline operations, reduce costs, and build sustainable performance improvements. Our consultants bring deep industry experience and a practical, hands-on approach to drive real results.

Project timelines vary depending on the scope and complexity, but many initiatives show measurable improvements within 3 to 6 months. We work closely with your team to design a phased, tailored approach that delivers quick wins while building long-term capabilities.

Not at all.
We work with businesses of all sizes — from small and mid-sized enterprises (SMEs) to large corporations. Whether you’re a growing company aiming to scale more efficiently or a mature organization focused on improving profitability, our solutions are customized to fit your needs.

If your company is facing challenges like rising costs, process inefficiencies, customer complaints, or leadership gaps, it’s likely ready for Lean or operational excellence initiatives. We offer a free initial consultation to assess your needs and recommend the right approach.

AM Saxum provides Lean Six Sigma, operational excellence, and leadership consulting services across the USA. With consultants strategically located in key regions, we deliver personalized, on-site support while keeping travel costs low.

Our targeted regions include:
StateCity
CaliforniaLos Angeles
San Francisco
San Diego
San Jose
Sacramento
Fresno
WashingtonSeattle
UtahSalt Lake City
NevadaLas Vegas
OregonPortland
ArizonaTucson
ArizonaPhoenix
WyomingCheyenne
ColoradoDenver
StateCity
IllinoisChicago
Aurora
Naperville
Rockford
Joliet
MichiganDetroit
Grand Rapids
Lansing
Ann Arbor
Flint
Saginaw
OhioCleveland
Cincinnati
Columbus
Akron
Toledo
StateCity
New YorkNew York City
Buffalo
Rochester
Albany
Syracuse
MassachusettsBoston
New JerseyNewark
ConnecticutHartford
PennsylvaniaPittsburgh
StateCity
TexasHouston
Dallas
Austin
San Antonio
Fort Worth
FloridaMiami
Orlando
Tampa
Jacksonville
Fort Lauderdale
West Pal Beach
GeorgiaAtlanta
Augusta
Savannah
Columbus
Macon
North CarolinaCharlotte
Even if your city or state isn’t listed here, rest assured — we support clients nationwide, including in smaller cities and rural areas. Wherever your organization is located in the USA, AM Saxum is ready to help you achieve operational excellence and drive lasting performance improvements.
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