Tool & Die Engineering Solutions
Our Services for the Tool & Die Industry in the USA
At AM Saxum, we help Tool & Die manufacturers drive operational efficiency, eliminate inefficiencies, and improve business performance through tailored consulting services. Our offerings include Lean Six Sigma implementation and certification, Operational Excellence programs, and Lean Leadership development, all customized to meet the unique demands of the Tool & Die sector.
This industry faces specific challenges — long setup and changeover times, excessive scrap during tooling trials, downtime from inefficient maintenance cycles, underutilized CNC capacity, and misalignment between engineering and production. These issues often lead to delivery delays and lost productivity.
M Saxum helps overcome these barriers using structured Lean tools, continuous improvement strategies, and hands-on coaching that fosters cross-departmental engagement. Our Lean transformations consistently generate annual savings exceeding 20% of payroll while improving throughput, quality, and team alignment.
With over 20 years of manufacturing consulting experience, our consultants bring deep industry knowledge and a low-disruption approach tailored to your operations. Across all services, AM Saxum has delivered over $500 million in savings for clients. Discover how we can help you streamline operations, reduce costs, and drive your next stage of growth.


Lean Six Sigma Services for the Tool & Die Industry
At AM Saxum, we provide tailored Lean Six Sigma consulting to help Tool & Die manufacturers achieve operational excellence, reduce costs, and improve performance. Our services include Lean Six Sigma certification, corporate training, and full Lean Organizational Transformation programs — designed to address the specific needs of the toolmaking and machining sector.
Common inefficiencies such as long setup times, scrap during tooling trials, CNC downtime, maintenance delays, and miscommunication between engineering and production can significantly hinder profitability. We address these issues through structured methodologies, hands-on coaching, and continuous improvement frameworks that build a culture of operational discipline and collaboration. Our consultants bring over 20 years of cross-industry experience, with hands-on expertise in machining and tooling environments. AM Saxum’s Lean programs consistently deliver annual savings exceeding 20% of payroll, while boosting EBITDA, cash flow, and long-term company value. Our local presence in key cities ensures cost-effective implementation with minimal disruption. If you're seeking to strengthen Lean capabilities and optimize your shop floor, AM Saxum is here to help.

Operational Excellence and Lean Leadership for the Tool & Die Industry
At AM Saxum, we help Tool & Die manufacturers tackle industry-specific inefficiencies — from prolonged setup and changeover times, CNC downtime, and high scrap rates, to poor cross-functional communication and underutilized capacity. Our Operational Excellence and Lean Leadership programs are designed to deliver measurable improvements that enhance profitability and resilience.
With over 20 years of experience and more than $500 million in client cost savings, our consultants combine Lean Six Sigma expertise with leadership development to address both technical and cultural challenges. We help manufacturers implement continuous improvement manufacturing strategies, optimize production processes, and align leadership teams with strategic priorities — reducing costs, improving cash flow, and boosting EBITDA.
Our Lean Leadership in manufacturing — including team building, change management, and conflict resolution — empowers your teams to break down silos, increase accountability, and foster a culture of innovation. With consultants based in key cities, AM Saxum ensures minimal disruption and maximum impact.
Partner with AM Saxum to achieve manufacturing operational excellence, drive manufacturing process improvement, and position your business for long-term competitive advantage.

20% + Annual Cost Savings
Typically exceeding 20% of total payroll

Driving Value Through Increased Cash Flow
Via reduced operational costs and increased efficiency

$500M+
Costs Saved
Delivered to clients across various sectors

Industry Specialized Expertise
Lean consultants with hands-on cross-industry experience

Proven Experience
With over 20 years of success in business transformation, we offer a solid track record of delivering sustainable results.

Local Experts Across Key Cities
Minimizing travel and lodging expenses for clients
Transform Your Business Today
What Our Clients Say






FAQ
Does AM Saxum provide on-site Lean Six Sigma training and certification?
Yes — for businesses, not for individuals. We offer tailored on-site Lean Six Sigma training and certification programs exclusively for companies. Our training is designed to address real operational challenges within your organization and is delivered by experienced consultants with hands-on industry expertise. At this time, we do not offer individual or public courses for private learners.
What types of organizations can benefit from AM Saxum’s services?
Any organization, across all industries — for-profit and non-profit. Whether you’re in manufacturing, technology, healthcare, professional services, hospitality, government, or the public sector, your organization can benefit from our expertise in Lean Six Sigma, operational excellence, and leadership development. We work with organizations of all sizes to deliver measurable improvements in performance, efficiency, and competitiveness.
Can AM Saxum help us with Lean transformation projects?
Yes. We specialize in designing and implementing Lean transformation initiatives that help organizations streamline operations, reduce costs, and build sustainable performance improvements. Our consultants bring deep industry experience and a practical, hands-on approach to drive real results.
How long does a typical Lean transformation or improvement project take?
Project timelines vary depending on the scope and complexity, but many initiatives show measurable improvements within 3 to 6 months. We work closely with your team to design a phased, tailored approach that delivers quick wins while building long-term capabilities.
Do you only work with large companies?
Not at all. We work with businesses of all sizes — from small and mid-sized enterprises (SMEs) to large corporations. Whether you’re a growing company aiming to scale more efficiently or a mature organization focused on improving profitability, our solutions are customized to fit your needs.
How do I know if my business is ready for Lean or operational excellence programs?
If your company is facing challenges like rising costs, process inefficiencies, customer complaints, or leadership gaps, it’s likely ready for Lean or operational excellence initiatives. We offer a free initial consultation to assess your needs and recommend the right approach.
What regions does AM Saxum serve?
AM Saxum provides Lean Six Sigma, operational excellence, and leadership consulting services across the USA. With consultants strategically located in key regions, we deliver personalized, on-site support while keeping travel costs low.
Our targeted regions include:| State | City |
|---|---|
| California | Los Angeles |
| San Francisco | |
| San Diego | |
| San Jose | |
| Sacramento | |
| Fresno | |
| Washington | Seattle |
| Utah | Salt Lake City |
| Nevada | Las Vegas |
| Oregon | Portland |
| Arizona | Tucson |
| Arizona | Phoenix |
| Wyoming | Cheyenne |
| Colorado | Denver |
| State | City |
|---|---|
| Illinois | Chicago |
| Aurora | |
| Naperville | |
| Rockford | |
| Joliet | |
| Michigan | Detroit |
| Grand Rapids | |
| Lansing | |
| Ann Arbor | |
| Flint | |
| Saginaw | |
| Ohio | Cleveland |
| Cincinnati | |
| Columbus | |
| Akron | |
| Toledo |
| State | City |
|---|---|
| New York | New York City |
| Buffalo | |
| Rochester | |
| Albany | |
| Syracuse | |
| Massachusetts | Boston |
| New Jersey | Newark |
| Connecticut | Hartford |
| Pennsylvania | Pittsburgh |
| State | City |
|---|---|
| Texas | Houston |
| Dallas | |
| Austin | |
| San Antonio | |
| Fort Worth | |
| Florida | Miami |
| Orlando | |
| Tampa | |
| Jacksonville | |
| Fort Lauderdale | |
| West Pal Beach | |
| Georgia | Atlanta |
| Augusta | |
| Savannah | |
| Columbus | |
| Macon | |
| North Carolina | Charlotte |









































