Henry Foppoli
P.Eng., MBA, Lean Six Sigma Master Black Belt
Languages
With a strong academic background and professional credentials, Henry brings a wealth of knowledge and expertise to his role. He holds a Professional Engineer designation from the province of Ontario (P.Eng) and completed his Executive MBA at the prestigious Rotman School of Management, University of Toronto.
Henry is a Master Black Belt Lean Six Sigma obtaining his accreditation from the Schulich School of Business at York University. This advanced certification underscores his mastery of Lean Six Sigma principles and his ability to lead and mentor teams in process improvement initiatives.
Henry also served as a Lean Six Sigma professor at Sheridan College, where he imparted his knowledge and practical insights to aspiring professionals. His extensive experience spans over two decades, with a focus on implementing Lean Six Sigma projects across various industries globally.
His hands-on involvement in optimizing processes and driving efficiency improvements in multiple sectors provides valuable insights that can inform and enhance operational strategies.
With a track record of delivering impactful results and driving organizational success, Henry Foppoli continues to be a respected leader and thought influencer in the field of operational excellence and management consulting.
Manufacturing
20+ Years of Experience
Plastics & Mold Making
With over two decades of experience, Henry Foppoli is a seasoned expert in Lean Six Sigma and operational excellence within the plastics and mold-making industry. His hands-on involvement spans various facets of the plastic industry, including injection, injection blow, extrusion, rotational molding, recycling, pulverizing, pelletizing, and vacuum forming. In mold making, Henry’s expertise extends to injection blow molding, injection stretch blow molding, extrusion blow molding, injection molding, and rotational molding.
His profound understanding and practical insights enable him to optimize processes, drive efficiency improvements, and deliver impactful results in these specialized sectors. With a proven track record of success, Henry continues to be a respected leader and influencer in Lean Six Sigma methodologies, enhancing operational strategies and driving organizational success in the plastics and mold making industry.
Tool & Die
With over 15 years of dedicated experience in the tool and die industry, Henry Foppoli brings a wealth of expertise to AM Saxum’s suite of services. His profound knowledge encompasses the intricacies of tool making and machining processes, alongside extensive proficiency in stamping parts for both automotive and appliance sectors, as well as various other industries. Henry’s adeptness extends to prototyping and production, where he has consistently delivered innovative solutions.
His leadership in implementing lean transformations within metal stamping plants is notable, encompassing methodologies such as 5S, Flow analysis, SMED (Single Minute Exchange of Die), and more. With Henry at the helm, clients benefit from tailored strategies rooted in practical experience and proven results.
Automotive
With over five years of immersion in the automotive industry, Henry Foppoli brings invaluable expertise to AM Saxum. His journey began with an esteemed internship at Ford Motors, laying the foundation for a robust understanding of automotive operations. Henry’s proficiency extends across various domains, including supply chain optimization, where he has collaborated with Tier I and Tier II manufacturers to streamline processes and enhance efficiency.
Notably, his experience includes close collaboration with Magna customers, as well as engagements with industry giants like Toyota, GM, Tesla, and BMW. Leveraging his Master Black Belt Lean Six Sigma accreditation, Henry excels in driving continuous improvement initiatives that yield tangible results for automotive stakeholders. His deep-seated industry insights and collaborative approach make him a trusted partner for organizations striving for operational excellence in the dynamic automotive landscape.
Machinery & Equipment
With over seven years of dedicated experience in the machinery and equipment industry, Henry offers unparalleled expertise in operational excellence and Lean Six Sigma methodologies. His extensive background includes collaborating with equipment manufacturers, OEM manufacturers, and machine shops to optimize processes and drive efficiency gains.
Henry’s proficiency extends to handling equipment, robotics, hydraulic systems, and custom parts manufacturing, empowering organizations to achieve peak performance and operational excellence. Leveraging his mastery of Lean Six Sigma principles, Henry excels in identifying areas for improvement, implementing strategic initiatives, and delivering tangible results that enhance productivity and competitiveness in the machinery and equipment sector.
Food & Beverages
With over five years of dedicated experience in the food and beverages industry, Henry Foppoli brings unparalleled expertise to AM Saxum. His achievements include successfully implementing operational excellence programs in both alcoholic drink manufacturing and catering sectors. Henry has provided Lean Six Sigma Green Belt training, empowering teams to drive process improvements and cost reductions.
Notably, his collaboration with renowned companies like Diageo and PepsiCo showcases his ability to navigate complex challenges and implement Statistical Process Control methodologies. His strategic interventions have led to significant cost reductions and innovative solutions to overcome production capacity limitations in the alcoholic drinks sector. Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive impactful results, making him a trusted advisor for organizations striving for excellence in the dynamic food and beverages industry.
Other Manufacturing
With over a decade of expertise in the diverse landscape of manufacturing, Henry Foppoli at AM Saxum offers invaluable insights into operational excellence. His extensive experience includes optimizing labor-intensive assembly processes, providing Lean Six Sigma Green Belt training, and implementing operational excellence programs tailored to specific manufacturing needs. Henry’s involvement spans various sectors, from collaborating with hydraulic pump manufacturers for industrial applications in mining and oil & gas to working with renowned mining equipment manufacturers like Astec.
Additionally, his expertise in metal forming processes, vibratory surface treatment, and the packaging and recycling sectors highlights the breadth of his skill set. With a strong understanding of custom machine shops and hydraulic systems manufacturing, Henry is well positioned to drive transformative improvements and enhance operational efficiency across diverse manufacturing environments. His proven track record establishes him as a trusted advisor to organizations pursuing manufacturing excellence.
Service/Transactional
6+ Years of Experience
Hotel Management (Hospitality)
With over five years of dedicated experience in the hospitality industry, Henry Foppoli at AM Saxum brings a wealth of expertise to operational excellence. His achievements include deploying tailored operational excellence programs for companies specializing in entertainment, corporate events, social events, catering, and corporate gifts. Henry’s proficiency extends to providing Lean Six Sigma training, identifying sources of inefficiencies, and achieving substantial cost savings in labor. He excels in identifying opportunities to enhance quality, improve the customer experience, and drive sales growth.
Additionally, Henry has streamlined industrial kitchen processes and communication systems, optimizing operational efficiency and ensuring seamless service delivery. Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive transformative improvements in the hospitality industry, making him a trusted partner for organizations striving for excellence in guest satisfaction and operational performance.
Government & Public Sector
With over six years of dedicated experience in the government and public sector, Henry Foppoli at AM Saxum offers invaluable expertise in operational excellence. His achievements include coaching stakeholders in implementing Lean Six Sigma projects across provincial government agencies, police departments, and educational institutions like Sheridan College. Henry’s proficiency extends to providing Lean Six Sigma training and coaching stakeholders to identify sources of inefficiencies, such as process redundancies, bottlenecks, waits, delays and ineffective communication.
He excels in guiding stakeholders to identify opportunities to enhance customer experience and uncover cost-saving initiatives. Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive transformative improvements in the government and public sector, making him a trusted advisor for organizations striving for operational efficiency and excellence in service delivery.
Banking
With over six years of specialized experience in the banking industry, Henry Foppoli at AM Saxum offers profound insights into operational excellence. He has coached stakeholders in implementing Lean Six Sigma projects within banks, including renowned institutions like TD Bank. Henry’s expertise extends to providing Lean Six Sigma training and guiding stakeholders to identify sources of inefficiencies, such as process redundancies, bottlenecks, waits, delays, and ineffective communication. He excels in coaching stakeholders to pinpoint opportunities to enhance customer experience and identify cost-saving initiatives. Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive transformative improvements in the banking sector, making him a trusted advisor for institutions striving for operational efficiency, excellence, and customer satisfaction.
Education
Henry Foppoli brings over five years of extensive expertise to the Education sector, leveraging Lean Six Sigma methodologies to drive transformative change. With a focus on coaching stakeholders, Henry has facilitated the implementation of Lean Six Sigma projects, providing invaluable training and guidance. His hands-on approach enables stakeholders to identify and address inefficiencies such as process redundancies, bottlenecks, and communication gaps. Moreover, Henry’s guidance extends to optimizing customer experiences and uncovering opportunities for cost savings. Through his tailored coaching, Henry empowers educational institutions to streamline operations, enhance efficiency, and ultimately deliver greater value to students and stakeholders alike.
Agribusiness
7+ Years of Experience
Animal Farming
With over six years of dedicated experience in the animal farming industry, Henry Foppoli at AM Saxum offers invaluable expertise in operational excellence. His achievements include identifying R&D opportunities in pig farming and leading projects related to feed formulations to maintain animal weight within tolerances, ensuring compliance with slaughterhouse demands. Henry has also spearheaded initiatives to enhance quality and customer experience in animal farming operations. Additionally, his involvement in projects related to pathogen and disease eradication underscores his commitment to ensuring the health and welfare of livestock.
Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive transformative improvements in animal farming practices, making him a trusted advisor for organizations seeking operational efficiency and excellence in this dynamic industry.
Hydroponics
With over seven years of dedicated experience in hydroponics farming, Henry Foppoli at AM Saxum brings a wealth of expertise in operational excellence. His achievements include improving the efficiency of labor-intensive packaging processes and identifying R&D opportunities for peppers and strawberries cultivation in hydroponics systems. Henry has worked on projects focused on quality improvements and scrap reductions, with a particular emphasis on eradicating pathogens and plant diseases. Additionally, he has worked on correlation analysis projects to understand the relationship between yield and root crown anomalies.
Henry’s involvement in projects to enhance quality related to media utilization, such as rockwool, shredded coconut, and soil, showcases his comprehensive approach to optimizing crop production. Furthermore, he worked on innovative solutions for water treatment using ozone and UV lighting to improve crop quality. Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive transformative improvements in hydroponics farming, making him a trusted advisor for organizations seeking operational efficiency and excellence in this dynamic industry.
Feed Formulations
With over six years of specialized experience in the feed formulation industry, Henry Foppoli at AM Saxum brings invaluable expertise in operational excellence. His accomplishments include identifying R&D opportunities in pig farming and leading projects focused on feed formulations to ensure animals maintain weight within tolerances, meeting slaughterhouse demands and avoiding penalties. Henry has also spearheaded initiatives to enhance quality and customer experience in feed formulation processes.
Furthermore, he has been involved in projects aimed at improving animal health through optimized feed formulations. Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive transformative improvements in the feed formulation sector, making him a trusted advisor for organizations seeking operational efficiency and excellence in animal nutrition and farming practices.
Energy & Natural Resources
6+ Years of Experience
Metal & Mining
With over six years of expertise in the metal and mining industry, Henry Foppoli at AM Saxum brings unparalleled insights in operational excellence. His tenure includes identifying R&D opportunities within mining operations and collaborating on projects with industry giants like Vale. Henry has also spearheaded initiatives focusing on mining equipment projects, implementing rapid changeover methodologies to minimize equipment downtime and enhance operational efficiency. Moreover, his involvement in projects aimed at improving the handling of various metals such as lithium, copper, and gold underscores his diverse skill set and adaptability within the sector.
Leveraging his mastery of Lean Six Sigma principles, Henry continues to drive transformative improvements, making him a trusted advisor for organizations seeking operational excellence and innovation in the dynamic landscape of the metal and mining industry.
Oil & Gas
With over five years of specialized experience in the oil and gas industry, Henry Foppoli brings invaluable insights to AM Saxum. His expertise includes identifying R&D opportunities within oil and gas equipment, driving innovation and efficiency in this critical sector. Henry has been instrumental in handling projects related to the design and manufacturing of high-pressure hydraulic pumps, crucial components in oil and gas operations. Moreover, his contributions extend to cost-saving initiatives through the implementation of plastic reinforced pipes, offering a more economical and flexible solution compared to conventional piping methods. By leveraging his proficiency in Lean Six Sigma methodologies, Henry continues to lead transformative projects, optimizing processes, and driving operational excellence across the oil and gas landscape.
Utilities & Renewables
With over five years of dedicated experience in the utilities and renewables sector, Henry Foppoli brings invaluable expertise to AM Saxum. His contributions include working in R&D projects aimed at advancing renewable energy technologies, such as developing automatic rotation systems for solar panels to optimize energy generation by tracking the sun’s trajectory. Henry has also experience in optimizing the design and installation processes of solar panels, ensuring maximum efficiency and performance.
Additionally, his involvement in off-grid solar panel systems projects underscores his commitment to innovative solutions in sustainable energy. Leveraging his mastery of Lean Six Sigma methodologies, Henry continues to drive operational excellence and efficiency in the utilities and renewables industry, empowering organizations to embrace sustainable practices and achieve their energy goals.
Infrastructure, Construction & Building Products
8+ Years of Experience
Infrastructure, Construction & Building Products
With over eight years of expertise in the construction industry, Henry Foppoli has been instrumental in driving operational excellence and innovation at AM Saxum. His hands-on experience spans diverse areas within construction, including engineering construction firms, R&D projects, dam repairs, and renovations. Henry has also worked with engineering teams in the design and manufacturing of custom modular homes, leveraging Lean Six Sigma methodologies to optimize processes and enhance efficiency.
His keen focus on labor and equipment optimization has led to significant improvements in project outcomes and resource utilization. Henry’s leadership and strategic insights continue to empower construction firms to streamline operations, mitigate risks, and achieve sustainable growth in the dynamic construction landscape.
Technology
5+ Years of Experience
Telecommunications
With over four years of specialized experience in the telecommunications industry, Henry Foppoli brings invaluable insights to AM Saxum. His expertise includes optimizing operations within telecommunication companies focused on data transmission via optical fiber networks. Henry has successfully streamlined supply chain processes, enhancing efficiency and reducing lead times to meet the demands of dynamic telecommunications markets. Moreover, his collaboration with construction teams for the installation of optical fiber underscores his multifaceted approach to operational excellence. By leveraging Lean Six Sigma methodologies, Henry ensures seamless project execution and delivers tangible results in infrastructure deployment. His commitment to driving innovation and maximizing performance continues to position AM Saxum as a trusted partner for telecommunications companies seeking to achieve operational excellence and sustainable growth.
Hardware
With over five years of dedicated experience in the hardware industry, Henry Foppoli brings invaluable insights to AM Saxum. His expertise encompasses collaboration with PCB manufacturers to optimize production processes and enhance product quality. Additionally, Henry has worked closely with machine shops specializing in machining complex casings and containers for electronic boards used in telecommunication equipment. Leveraging Lean Six Sigma methodologies, he has worked on initiatives to streamline manufacturing operations, reduce waste, and improve overall efficiency.
Henry’s hands-on involvement in driving process improvements ensures that AM Saxum delivers tangible results to clients in the hardware sector. His track record of success underscores his commitment to operational excellence and reinforces AM Saxum’s reputation as a trusted partner for companies seeking to enhance their performance and competitiveness in the hardware industry.